System Tolerances And Designs

SYSTEM TOLERANCES AND DESIGNS

 System tolerances are the important  factors on the life span of the sealing elements. Inappropriate dimensions, tolerances and not centered hydraulic cylinders make the sealing elements wear out in short period of time and the system do not give the required performance.

All the dimensions and tolerances are indicated on the product pages of our catologue. Table 2 shows the general tolerances used in the hydraulic systems. The cylinder bore in hydraulic system is produced from ST 52 or better quality.

 Sliding surfaces should have the mentioned operations (honed, grinded, etc) in order to obtain the required surface roughness values. Rods should be produced from steel (chrome plated, grinded and polished). Other cylinder parts should be from steel, steel casting, cast iron or special engineering plastics.

Below are some gland cap and piston designs in hydraulic cylinders depending on the sealing elements and applications;

  

NOMINAL DIMENSION
(mm)
HOLE  TOLERANCES
(µm)
OD  TOLERANCES
(µm)
> <= H8 H9  H10  H11  H12  e9  f7  f8 f9 h8  h9 h10   h11
  3 +14  +25 +40  +60 +100  -14  -6  -6  -6  0  0  0  0
-0  -0 -0 -0 -0  -39  -16  -20  -31  -14  -25  -40  -60
3 6 +18  +30 +48 +75 +120  -20  -10  -10  -10  0  0  0  0
-0  -0 -0 -0 -0   -50  -2  -28  -40  -18  -30  -48  -75
6 10 +22 +36 +58  +90 +150  -25  -13  -13  -13  0  0  0  0
-0 -0 -0 -0 -0   -61  -28  -35  -49  -22  -36  -58  -90
10 18 +27  +43 + 70 +110 +180  -32  -16  -16  -16  0  0  0  0
-0 -0 -0 -0 -0   -75  -34  -43  -59  -27  -43  -70  -110
18 30 +33 +52 + 84  +130 +210  -40  -20  -20  -20  0  0  0  0
-0  -0 -0  -0 -0   -92  -41  -53  -72  -33  -52  -84  -130
30 50 +39  +62 +100 +160 +250  -50  -25  -25  -25  0  0  0  0
-0  -0 -0 -0 -0  -112  -50  -64  -87  -39  -62  -100  -160
50 80 +46  +74 +120  +190 +300  -60  -30  -30  -30  0  0  0  0
-0  -0 -0 -0 -0   -134  -60  -76  -104  -46  -74  -120  -190
80 120 +54  +87 +140 +220 +350  -72  -36  -36  -36  0  0  0  0
-0  -0 -0 -0 -0  -159  -71  -90  -123  -54  -87  -140  -220
120 180 +63  +100 +160  +250  +400  -85  -43  -43  -43  0  0  0  0
-0  -0 -0 -0 -0  -185  -83  -106  -143  -63  -100  -160  -250
180 250 +72  +115 +185  +290 +460  -100  -50  -50  -50  0  0  0  0
-0  -0 -0 -0 -0  -215  -96  -122  -165  -72  -115  -185  -290
250 315 +81  +130 +210  +320 +520  -110  -56  -56  -56  0  0  0  0
-0  -0 -0 -0 -0  -240  -108  -137  -185  -81  -130  -210  -320
315 400 +89  +140  +230 +360 +570  -125  -62  -62  -62  0  0  0  0
-0  -0 -0 -0 -0  -265  -119  -151  -202  -89  -140  -230  -360
400 500 +97  +155 +250   +400 +630  -135  -68  -68  -68  0  0  0  0
-0  -0 -0 -0 -0  -290  -131  -165  -223  -97  -155  -250  -400
TECHNICAL INFORMATION
Materials
• Elastomers
• Thermoplastic Elastomers
• Thermoplastics
Storage Conditions
• Storage Advices for Hydraulic and Pneumatic Sealing Elements
Hydraulic Sealing Elements
• Working Principle Of Sealing Elements
• Surface Roughness
• System Tolerances And Designs
• Permissible Sealing Gap
• General Installation Information
• Choosing Sealing Elements

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